As a leading UK-based outsourced profiling supplier, Charles Day Steels has an extensive range of advanced profiling equipment, including the latest in fibre and CO2 laser technology. The company supplies accurate, detailed and reliable profiled products and components to over 5000 customers and has established a reputation for innovation and dependability.
In order to maximise the capacity of their machines to meet demand, Charles Day Steels use a suite of advanced CNC laser cutters which, through a process known as nesting, will profile as many different components from each metal sheet as possible. As a result, multiple pieces for multiple customers will be cut from the same sheet, at the same time.
Upon completion of the profiling process, each component, for each customer must be identified and labelled for dispatch which presently requires extensive time and labour, creates downtime for the machines and a bottleneck for the company’s workflow as well as risking miscommunication and dispatch errors if allowed to go unchecked.
End-to-end design and additive manufacturing means we understand your problem and deliver the solution. Before committing to design work, we will create a bespoke design brief so that you can be sure of what we will deliver before committing. We seek to ensure that every solution strikes a balance between pragmatism and innovation – our designs create a competitive advantage for our customers.
Addition were asked to develop a solution which would allow Charles Day Steels to standardise their profile labelling process and scale the solution to their range of machines.
To achieve this, Addition drafted and delivered a bespoke design and development project working from concept to prototype before setting up the final design for on-demand production using Addition’s in-house industrial 3D printing facilities.
Addition’s work included reverse engineering, 3D CAD, concept design and prototyping, delivering the final prototypes on time and on budget to complement the other project partners. The same materials and production process which were to be used for prototyping are also used for production units, ensuring the continuity and quality of supply that Addition’s customers demand.
The resulting device can be integrated across Charles Day Steels’ facility to offer significant time and cost savings with minimal alterations to existing procedures and none to the company’s equipment to significantly reduce the production bottleneck.
In such a harsh manufacturing environment, components can wear fast or be damaged with relative ease so not only does the final design and material choice consider these factors, the very nature of on-demand manufacture afforded to the Charles Day Steels by industrial 3D printing means they benefit from an endless stock of these critical devices through virtual stockholding.
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Addition Design Ltd
Company no 10738635
Registered office address: 3-4 Apex Court, Bassendale Road, Bromborough, Wirral, United Kingdom, CH62 3RE
Registered in England and Wales